why USE a balanced thermostat instead of a standard thermostat?
First lets talk about what the thermostat. A thermostat is located in a water outlet connection
housing at one end of the engine. The thermostat ensures
rapid engine warm-up by restricting coolant flow at lower
operating temperatures. It also assists in keeping the
engine operating temperature within predetermined limits.
1) Until the engine warms up, the coolant is too
cool to melt the wax in the balanced thermostat's Power
Pill®, a tiny piston that opens the thermostat. With no open
passage to the radiator, the coolant re-circulates through
the engine.
2) The unique three-port construction of the Robertshaw
balanced thermostat equalizes the pressure above and below
the thermostat's moving valve. Since the coolant exerts
equal, yet opposite pressure on the sleeve, the thermostat
is "balanced" -- it responds to temperature changes only.
3) When the coolant is sufficiently heated to melt
the wax in the Power Pill®, the wax expands, forcing out the
piston and opening the thermostat. The coolant can then
circulate through the radiator.
4) Fast temperature response increases coolant
flow to the radiator, unaffected by pump pressure surges on
back side of opening.
FLOWKOOLER recommends and sells Robertshaw thermostats
Back in 1916, Robertshaw made the first thermostat for
the first American cars. And today, Robertshaw is still
first, giving you this exclusive combination of quality
features:
1) Stress-free construction.
Robertshaw makes the
thermostat's strut assembly from brass, not stainless steel,
because brass can be bradded to the housing with heat
instead of sledge hammer-like stress. This technique permits
two brads per strut. Other manufacturers forcefully attach
the struts to the housing with intense, metal-weakening
pressure on the struts, binding each strut in only one spot.
2) The Power Pill®.
This is the heart of a
Robertshaw thermostat. It detects minute changes in the
temperature of the coolant, and quickly activates a
precision-engineered stem or piston to open and close the
thermostat valve.
3) One-piece bypass poppet.
With other
thermostats, the bypass valve stem is welded on. The weld
tends to fail under stress. To eliminate this problem,
Robertshaw manufactures the entire copper cup and bypass
stem from a single piece of metal.
4) Short-stroke piston.
In conventional
thermostats, the piston must make a large stroke to open the
thermostat far enough for adequate coolant flow. But the
long stroke compromises durability. Robertshaw engineers
achieved a shorter stroke with a uniquely-designed flange
and poppet. This design increases the longevity of the
thermostat, yet still allows adequate coolant circulation.
5) Contoured strut.
Making the strut assembly from
brass instead of steel provides another benefit: brass,
being more malleable than steel, can be precisely formed to
maximize coolant flow.
6) Uniform quality.
Robertshaw builds all
thermostats to OEM standards -- so your replacement
thermostat is identical to those used in new Fords,
Chryslers, and other cars.
Pictured
at left is the heart of a Robertshaw thermostat. Its job: to
detect minute changes in the temperature of the coolant, and
to quickly activate a precision-engineered piston that opens
and closes the thermostat valve. Compared to the thermal
elements in some thermostats, Robertshaw's Power Pill® has
major advantages:
1) Rapid response.
The Power Pill's piston is
activated by a temperature-sensitive mixture of metallic
powder and wax. Some thermostats use an all-wax charge,
which responds slowly to temperature changes. Other brands
mix copper powder with the wax for faster response, but the
copper quickly separates from the wax. Robertshaw developed
a process to maintain suspension of the copper powder in the
wax, so the fast response doesn't deteriorate and the
thermostat will not "stick-open" to cause the engine to run
cool.
2) Reliable performance.
Most manufacturers use a
one-piece rubber diaphragm to seal the charge and drive the
piston. If the rubber part ruptures, the thermostat fails.
Robertshaw uses two separate parts: a diaphragm to seal the
wax, and a stem seat or plug that drives the piston. Rubber
material for each part is formulated especially to meet each
part's unique requirements. Wear or damage to the stem seat
still allows the thermostat to operate satisfactorily.
3) Precise performance.
Every Robertshaw Power
Pill is calibrated to bring the thermostat's start-to-open
temperature within strict tolerances.
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